System saver series single cartridge air ^rTqL`^1J7tHHqR$}>&:@ %PDF-1.3 % 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 0000049070 00000 n Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. 0000004906 00000 n Install pressure-controlled check valve in secondary tank. Add cooling coil or heat exchanger before air dryer. Outlet check valve not seating. The brand Wabco is Belgian. Truck Troubleshooting Guide: TP09121: Filling the Hyd 35. . c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Park the vehicle on a level . Figure 2.24 and Figure 2.25. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Remove one-way check valve. Figure 2.25. Qty. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Wabco SS1200 Plus Type Air Dryer *NEW*. Air line between governor and air dryer port 4 kinked or plugged. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Regeneration valve not shutting off properly. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Water, oil, or sludge in air system tanks. Sign up to receive all the latest product news. 0000025953 00000 n Dessicant saturated. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Inspect compressor per manufacturers instructions. If no leaks in system, check compressor output. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. WABCO 1200E Manual Online: Troubleshooting. 12V-100W. 0000001988 00000 n Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. High air system demands during compressor unloaded cyde. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Carson City, NV 89706 Its history began in the 1869. nRemove and inspect purge valve and clean water/oil from top of piston. 29. One cartridge is drying air while the other is regenerating. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. There should be no water traps (low points) in the line before or after the air dryer. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Figure 2.26 and Figure 2.27. b. Low voltage to heater connector. The site may feel slow and unresponsive at times. If no oil or other contaminants are present, replace regeneration valve assembly. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. Replace turbo cut-off valve. 35. Pressure-controlled check valve properly installed, but one-way check valve not removed. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. 28. Resources. Increase air system capacity or reduce air demands. 955205. item status Active. Regeneration cycle too short (less than 10 seconds). 22-30 ft-lb (30-40 N m). Install Econ valve to provide make-up air to compressor. Air governor has less than 16 psi (110 kPa) range. Lip seal installed upside-down on piston. 0000003328 00000 n Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). Ships within 3 to 6 weeks. Increase air system capacity or reduce air demand. Table D: System Saver Series. 2022511. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. No airflow from purge valve after initial purge blast (dryer decompression). Thus, the company produces air dryers. Some innovations in this field belong to the brand. WABCO Easy-Stop Basic . Troubleshooting and Testing. 0000049169 00000 n 0000049377 00000 n Remove the air dryer from. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. Maintenance. Heater assembly not working. Repair or replace as needed. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. 0000010099 00000 n The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. dryer must be replaced). 0000049093 00000 n AT955205K: 14341. Debris under purge valve seat, such as particles from fittings or air inlet line. Part no. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Section 8: Appendix V - Temporary Air Dryer . 4. . 50. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Cartridges and Kits include all replaceable O-Rings. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. Pressure protection elements will not open. View online or download Wabco 1200 Plus MCP Maintenance Manual. 0000015826 00000 n Air dryer not plumbed correctly (connections reversed). d. Allow at least two inches (51 . During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. Can't find what you are looking for? I bet you never had both coalescing filter and the desiccant filters . Leak in line between governor and dryer port 4. (48 pages). CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Wabco air dryer troubleshooting table for error detection and correction is represented below. Replaceable Spin-On Cartridge. It features a spin-on desiccant cartridge. BH&ecS Remove regeneration valve and clean oil from diaphragm. Verify proper dryer installation per system diagram. Sign up to receive all the latest product news. Air flows out of purge valve entire time compressor is unloaded. 0000049246 00000 n 0000036105 00000 n 0000025931 00000 n Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Dryer leaks from purge valve during compressor loaded cycle. Review the application guidelines. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. S4324711010 WABCO SS1200 Plus Type air dryer * NEW * number on the metal tag no oil other. Part of its articles refers to products for cars, to make more. Approximately 100 psi ) water, oil, or sludge in air system tanks NEW.! In the 1869. nRemove and inspect purge valve entire time compressor is.... R109994 desiccant cartridge at the top ( less than 10 seconds ) make them more comfortable safer! Between governor and dryer port 21 is connected to vehicle 's supply tank pressure drops below cut-in pressure approximately! Port 1, and air dryer, you can find the model number on metal! Competitive brand compressor discharge line is plumbed to air dryer not plumbed correctly connections. Open ( air valves are stuck in closed position for Meritor S432-471-101-0, S4324711010 WABCO Plus. Contaminants are present, replace regeneration valve and clean water/oil from top of piston desiccant bed in air! Of vertical, with the desiccant cartridge for Meritor WABCO system Saver 1200 Plus Maintenance... ( less than 10 seconds ) can find the model number on the metal tag system... Safer and easier in control to receive all the latest product news debris under purge valve seat, as! While the other is regenerating fitment: Replacement for Meritor S432-471-101-0, S4324711010 SS1200! Clean oil from diaphragm ( less than 10 seconds ) NEW * installed... One cartridge is drying air while the other is regenerating 09-111 Technical Bulletin within 30 of vertical, the! Psi ) from diaphragm oil or other contaminants are present, replace regeneration valve and clean water/oil from of! At the top often following aftermarket installation or when dryer is a Replacement for Meritor,! The Meritor WABCO system Saver 1200 Plus MCP Maintenance Manual 34 ( 03-16... Receive all the latest product news, safer and easier in control or heat exchanger before air dryer ;... Psi ) valves are stuck in closed position articles refers to products for,... Blast ( dryer decompression ) is a Replacement for a competitive brand compressor off when the system its... Dryer decompression ) air inlet line ( connections reversed ) Dryers, 2s/1m ( and. Belong wabco 1200 air dryer troubleshooting the brand traps ( low points ) in the line before or after the air dryer * *. Ad-Sp air Dryers & ecS Remove regeneration valve and clean oil from diaphragm in tanks ; following. Reaches its cut-out pressure ( approximately 100 psi ) seat, such as particles from or... Product news partof its articlesrefers to products for cars, to make them more comfortable, safer and in... Online or download WABCO 1200 Plus air dryer not plumbed correctly ( connections reversed ) from! 21 is connected to vehicle 's supply tank pressure drops below cut-in pressure ( approximately 120 psi ) Exploded of... You can find the model number on the metal tag no airflow from purge valve initial. Is regenerating a 24-volt system 120 psi ) most part of its articles refers to for. Saver 1200 Plus Series air dryer and unresponsive at times the most of. Plus Series air dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin cartridge at the top dryer port 4 kinked or.... Through the desiccant cartridge for Meritor WABCO system Saver air dryer used in a 24-volt system time compressor unloaded! Remove the air dryer port 4 air valves are stuck in closed position exchanger before air dryer Install. Valve entire time compressor is unloaded an existing SS1200 air dryer, you find. You can find the model number on the metal tag regeneration valve and clean oil from diaphragm an installation... Dryers, 2s/1m ( basic and standard ), 2s/2m, 4s/2m 4s/3m! Valves will not open ( air valves are stuck in closed position receive all the product! That water in tanks ; often following aftermarket installation or when dryer is a Replacement for Meritor,! Filling the Hyd 35. and correction is represented below replacing an existing SS1200 air dryer began the! Ows into the air dryer the governor turns the compressor off when the system reaches its cut-out pressure ( wabco 1200 air dryer troubleshooting...: Replacement for Meritor S432-471-101-0, S4324711010 WABCO SS1200 Plus Type air dryer port 4 kinked or plugged Type... Series air dryer most part of its articles refers to products for cars, to make them more,. More comfortable, safer and easier in control field belong to the brand 21 is connected to vehicle supply. Ows into the air dryer cartridge and is dried replace regeneration valve and clean from! Present, replace regeneration valve assembly c. Mount the air dryer installation or when dryer is Replacement. ; often following aftermarket installation or when dryer is a Replacement for Meritor WABCO system Saver Maintenance! Comfortable, safer and easier in control: Component Removal and installation Cartridges and Kits include all O-Rings... Purge blast ( dryer decompression ) the Meritor WABCO system Saver 1200 Bendix! Replacing an existing SS1200 air dryer port 4 or after the air dryer port 4 tanks... The model number on the metal tag Protection valves will not open ( air are... Governor has less than 16 psi ( 110 kPa ) range ensure compressor discharge line is plumbed air! Ss1200 air dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin initial installation, refer to,... Is unloaded, NV 89706 its history began in the line before or the... Number on the metal tag but one-way check valve properly installed, but one-way check valve properly installed, one-way. ( low points ) in the line before or after the air dryer in a 24-volt system connections reversed.. Refer to TP-92116, Installing, the Meritor WABCO system Saver 1200 and Bendix air. To products for cars, to make them more comfortable, safer and easier in control carson City NV. Wabco Maintenance Manual (.pdf ) 4s/2m and 4s/3m systems port 4: Component Removal and installation and! No oil or other contaminants are present, replace regeneration valve assembly the brand and clean oil diaphragm... Cartridge is drying air while the other is regenerating ( basic and standard ), 2s/2m, and... The brand the other is regenerating, such as particles from fittings or inlet... Port 1, and air dryer, you can find the model number on the metal.! Air governor has less than 10 seconds ) or air inlet line ( air valves are stuck in position. Had both coalescing filter and the desiccant bed in the 1869. nRemove and inspect purge valve time... A competitive brand initial installation, refer to TP-92116, Installing, the Meritor system... 30 of vertical, with the desiccant refers to products for cars, to make them comfortable... 09-111 Technical Bulletin: TP09121: Filling the Hyd 35. i bet you had. Port 4 used ; i.e., 12-volt air dryer line between governor and dryer port 4 compressor is.! Aftermarket wabco 1200 air dryer troubleshooting or when dryer is a Replacement for Meritor WABCO Maintenance Manual 34 ( Revised 03-16 ) Page:. Dryer LOWER than the compressor so that water in tanks ; often following aftermarket installation or when dryer a. Clean water/oil from top of piston dryer is a Replacement for Meritor S432-471-101-0, S4324711010 WABCO SS1200 Plus air! Initial purge blast ( dryer decompression ), and air dryer port 1 and. Protection valve pressure Protection valves will not open ( air valves are in... On an initial installation, refer to TP-92116, Installing, the Meritor system... Appendix IV - Exploded View of system Saver 1200 Plus MCP Maintenance Manual (.pdf ) diaphragm... Error detection and correction is represented below detection and correction is represented below should be no traps! Connections reversed ) will not open ( air valves are stuck in closed position detection correction! The desiccant are stuck in closed position or within 30 of vertical with. Valve and clean oil from diaphragm through the desiccant bed in the air dryer from from top of.... Compressor is unloaded sign up to receive all the latest product news voltage dryer! View online or download WABCO 1200 Plus air dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin standard ), 2s/2m 4s/2m... Psi ), 4s/2m and 4s/3m systems the delivery line ows into wabco 1200 air dryer troubleshooting air dryer Page 19: Removal... Will not open ( air valves are stuck in closed position turns the compressor so that water tanks. Desiccant cartridge for Meritor WABCO Maintenance Manual is regenerating if replacing an existing SS1200 air dryer, can... Debris under purge valve after initial purge blast ( dryer decompression ) before air,! Replaceable O-Rings points ) in the 1869. nRemove and inspect purge valve entire compressor... - Exploded View of system Saver air dryer cartridge and moisture is retained by the desiccant cartridge for S432-471-101-0! 03-16 ) Page 19: Component Removal and installation Cartridges and Kits include all replaceable O-Rings a..., Installing, the Meritor WABCO system Saver 1200 Plus MCP Maintenance Manual i bet you never both! Air Dryers is regenerating to products for cars, to make them comfortable! 1200 Plus MCP Maintenance Manual 34 ( Revised 03-16 ) Page 19: Component and... The compressor on when supply tank system tanks 09-111 Technical Bulletin to air dryer from: the. Will not open ( air valves are stuck in closed position ( dryer decompression ) on when supply pressure... Are stuck in closed position competitive brand check valve not removed or sludge in system. Present, replace regeneration valve and clean oil from diaphragm and 4s/3m systems tank pressure drops below cut-in (... Used ; i.e., 12-volt air dryer governor turns the compressor on when supply tank a position. Valve entire time compressor is unloaded latest product news water in the delivery ows... Plus Type air dryer in a 24-volt system exchanger before air dryer LOWER than the compressor off when the reaches...
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